Automated and Reusable Concrete Prefabrication
Concrete prefabrication is evolving through digitalisation and automation. Traditional methods often underutilize the material, resulting in environmental impact and inefficiencies. This research focuses on integrating architectural design, segmentation, automated production, and component reuse to enhance sustainability while maintaining structural performance.
Digital Architectural Design and Structural Optimisation
Modern workflows begin with digital architectural design, enabling precise planning of concrete elements. Structural optimisation algorithms allow components to meet performance requirements while minimizing material usage. This step ensures that each element is designed efficiently before production.
Segmentation and Automated Optimisation
Large-scale concrete components are segmented digitally to optimize production and handling. Automated optimisation ensures each segment maintains load-bearing capacity while reducing material waste. This integration bridges design and production for efficient prefabrication.
Automated Manufacturing Processes
Robotic and automated manufacturing cells produce segmented components with high precision and minimal labor. This step transforms digital designs into physical components efficiently, ensuring consistency, scalability, and adherence to structural requirements.
Reuse of Components and Circular Economy
Modular component design allows for repeated reuse, reducing material consumption and environmental footprint. The workflow emphasizes recycling and reusing elements at different stages, promoting a circular economy in concrete construction.
Performance Assessment and Future Enhancements
Initial testing of automated prefabrication workflows shows significant reductions in CO₂ emissions and material usage. Further research will focus on refining segmentation algorithms, improving robotic manufacturing precision, and expanding modular component adaptability across projects.
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