Advancing Sustainable Construction through Recycled Aggregate Concrete (RAC)

 


The global construction sector faces immense pressure to adopt sustainable practices that minimize environmental degradation and resource depletion. Recycled Aggregate Concrete (RAC) has emerged as a promising solution, offering a means to reuse construction and demolition (C&D) waste effectively. By substituting natural aggregates with recycled ones, RAC contributes to reducing landfill accumulation and conserving natural resources. However, challenges such as variability in recycled aggregate (RA) quality, higher water absorption, and the presence of adhered mortar demand systematic research to optimize its performance. This introduction sets the foundation for exploring the multifaceted aspects of RAC, emphasizing its potential as a sustainable alternative to conventional concrete (CC).

Fresh-State Characteristics of Recycled Aggregate Concrete

The fresh-state behavior of RAC is largely influenced by the physical properties of recycled aggregates. Increased porosity and water absorption tend to reduce workability, making it essential to modify mix proportions and employ water-reducing admixtures. Studies reveal that the pre-saturation of recycled aggregates and the use of plasticizers can enhance the consistency of RAC without compromising its strength. Further research into rheological properties, flow behavior, and compaction mechanisms will help establish more reliable guidelines for achieving desirable fresh-state performance.

Mechanical Properties and Structural Performance

Mechanical strength and stiffness are key determinants of RAC’s suitability for structural applications. While compressive strength generally decreases with higher RA replacement ratios, optimized mix designs incorporating supplementary cementitious materials (SCMs) like fly ash and silica fume can offset these losses. The addition of fibers such as steel or polypropylene further enhances tensile strength and crack resistance. Continued experimental and numerical studies are required to understand failure mechanisms and develop predictive models for RAC’s structural performance under various loading conditions.

Durability and Long-Term Behavior under Aggressive Environments

Durability is a critical factor affecting the long-term viability of RAC, especially when exposed to harsh environmental conditions such as freeze–thaw cycles, chloride attack, and carbonation. The adhered mortar on recycled aggregates increases permeability, which can accelerate deterioration processes. Incorporating SCMs and nano-materials has shown promising results in refining the pore structure and improving chemical resistance. Future research should focus on the microstructural evolution of RAC and its long-term field performance under real-world exposure scenarios.

Environmental Benefits and Life Cycle Assessment (LCA)

Life Cycle Assessment (LCA) studies underscore the environmental advantages of RAC in terms of lower embodied energy, reduced greenhouse gas emissions, and minimized resource consumption. The reuse of C&D waste aligns with circular economy principles, promoting sustainable urban development. However, discrepancies in LCA methodologies across studies highlight the need for standardized frameworks that can provide more consistent and comparable sustainability metrics for RAC across regions and applications.

Future Research Directions and Implementation Challenges

Despite its environmental potential, the large-scale adoption of RAC remains constrained by inconsistent standards, performance uncertainties, and limited industry awareness. Key research directions include developing reliable mix design methods tailored to varying RA sources, enhancing quality control protocols, and creating predictive models for long-term durability. Furthermore, policy incentives, stakeholder training, and technological innovations in recycling processes can collectively accelerate the integration of RAC into mainstream construction practices, fostering a more sustainable built environment.


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